Ford Expedition, representative photo
Representative model. Photo: Calreyn88, Wikimedia Commons, CC BY-SA 4.0

Recalls & complaints · NHTSA data

2002 Ford Expedition recalls

Every recall campaign and owner complaint NHTSA has on file for the 2002 model year. Not every vehicle is affected by every campaign: check a specific car by VIN below.

Recall campaigns
4
Park-it warnings
0
Complaints
383
Latest campaign
Aug 1, 2006

Recall summary by component4

NHTSA Recalls API · cached ≤24 h
ComponentCampaignsLatestCampaign IDs
Exterior lighting1Aug 1, 2006
Fuel system, gasoline1Jun 13, 2006
Vehicle speed control1Sep 7, 2005
Structure1Mar 7, 2003

Safety recalls4

NHTSA Recalls API · cached ≤24 h
0Park-it warnings
0Fixable over the air
Aug 1, 2006Latest campaign
Aug 1, 200606E067000

Exterior lighting: headlights

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

DetailsHide details for campaign 06E067000
What's wrong
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Remedy
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign
NHTSA 06E067000 · Aug 1, 2006
Jun 13, 200606E056000

Fuel system, gasoline

FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

DetailsHide details for campaign 06E056000
What's wrong
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
Risk
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Remedy
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign
NHTSA 06E056000 · Jun 13, 2006
Sep 7, 200505V388000

Vehicle speed control

A FIRE AT THE SWITCH COULD OCCUR.

DetailsHide details for campaign 05V388000
What's wrong
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
Risk
A FIRE AT THE SWITCH COULD OCCUR.
Remedy
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign
NHTSA 05V388000 · Sep 7, 2005
Mar 7, 200303V094000

Structure

THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

DetailsHide details for campaign 03V094000
What's wrong
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
Risk
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
Remedy
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign
NHTSA 03V094000 · Mar 7, 2003
To see whether a recall is still open on your car, enter the VIN at nhtsa.gov/recalls or the Ford recall lookup. Recall repairs are free at a franchised dealer (federal law; see limits).

Owner complaints by component383

NHTSA Complaints API · cached ≤24 h
383Complaints filed
21Involving a crash
73Involving a fire
30Injuries reported · 2 deaths
ComponentShareComplaints%CrashesFiresInjuries
Engine and engine cooling97250110
Vehicle speed control61162260
Electrical system47120221
Tires308206
Power train287121
Engine2770100
Service brakes257151
Suspension236203
Seat belts205102
Air bags20514120
Hydraulic195131
Fuel system185140
Structure174132
Gasoline164140
Exterior lighting72011

12 more components with fewer complaints not shown. An owner can tag several components, so percentages add up to more than 100. Complaints are unverified owner reports, de-duplicated by NHTSA ODI number.

Latest reports

  • Vehicle speed control

    “Cruise control deactivation switch. I was getting in my truck on my way to work in the early morning.”

    Filed 07/20/2024 · ODI 11603537
  • Service brakes

    “The contact's fiancée owns a 2002 Ford Expedition. The contact stated that there was smoke coming from the driver's side front end of the vehicle.”

    Filed 06/06/2024 · ODI 11592816
  • Vehicle speed control

    “My spark plugs are going bad, I bought three tires. But now I'm having to take it to the shop because it's weird noises coming from the tire it may be the wheel baring or sway bar link and bushing the mechanic say.”

    Filed 06/23/2022 · ODI 11470581

Other Ford Expedition model years

Other Ford models

2002 Ford Expedition recall questions

How many recalls does the 2002 Ford Expedition have?

NHTSA lists 4 safety recall campaigns for the 2002 Ford Expedition. The most recent, 06E067000 (reported August 1, 2006), concerns exterior lighting. Not every vehicle is covered by every campaign; check a specific car by VIN.

What is the most common complaint about the 2002 Ford Expedition?

Engine and engine cooling is the most-reported component, named in 97 complaints out of 383 filed with NHTSA (25%). Across all complaints, owners reported 21 crashs and 73 fires. Complaints are unverified owner reports.

How do I check if a recall is open on my 2002 Ford Expedition?

Enter the 17-character VIN at nhtsa.gov/recalls or the Ford recall lookup. That shows campaigns still unrepaired on that exact car. Safety recall repairs are free at a franchised Ford dealer.

Check a specific Ford by VIN

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