Representative model. Photo: Mr.choppers, Wikimedia Commons, CC BY-SA 3.0

Recalls & complaints · NHTSA data

2004 Volvo S80 recalls

Every recall campaign and owner complaint NHTSA has on file for the 2004 model year. Not every vehicle is affected by every campaign: check a specific car by VIN below.

Recall campaigns: 5
Park-it warnings: 0
Complaints: 50
Latest campaign: Sep 30, 2021

Recall summary by component5

NHTSA Recalls API · cached ≤24 h

Component	Campaigns	Latest	Campaign IDs
Air bags	1	Sep 30, 2021	21V766000
Equipment	1	Nov 8, 2010	10V566000
Fuel system, gasoline	1	Dec 18, 2009	09V483000
Service brakes, hydraulic	1	Mar 29, 2007	07E023000
Steering	1	Jan 16, 2004	04V029000

Safety recalls5

NHTSA Recalls API · cached ≤24 h

0Park-it warnings

0Fixable over the air

Sep 30, 2021Latest campaign


Sep 30, 202121V766000	Air bags: frontal driver side An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death. DetailsHide details for campaign 21V766000 What's wrong Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling. Risk An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death. Remedy Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125. Campaign NHTSA 21V766000 · Sep 30, 2021
Nov 8, 201010V566000	Equipment: electrical navigational system(global positioning system) AN OVERHEATED BATTERY COULD LEAD TO A FIRE. DetailsHide details for campaign 10V566000 What's wrong VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT. Risk AN OVERHEATED BATTERY COULD LEAD TO A FIRE. Remedy VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL. Campaign NHTSA 10V566000 · Nov 8, 2010
Dec 18, 200909V483000	Fuel system, gasoline: delivery fuel pump IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE. DetailsHide details for campaign 09V483000 What's wrong VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE. Risk IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE. Remedy DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552. Campaign NHTSA 09V483000 · Dec 18, 2009
Mar 29, 200707E023000	Service brakes, hydraulic: foundation components master cylinder LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH. DetailsHide details for campaign 07E023000 What's wrong CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID. Risk LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH. Remedy CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780. Campaign NHTSA 07E023000 · Mar 29, 2007
Jan 16, 200404V029000	Steering: linkages THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH. DetailsHide details for campaign 04V029000 What's wrong ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY. Risk THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH. Remedy DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552. Campaign NHTSA 04V029000 · Jan 16, 2004

To see whether a recall is still open on your car, enter the VIN at nhtsa.gov/recalls or the Volvo recall lookup. Recall repairs are free at a franchised dealer (federal law; see limits).

Owner complaints by component50

NHTSA Complaints API · cached ≤24 h

50Complaints filed

4Involving a crash

0Involving a fire

2Injuries reported

Component	Complaints	%	Crashes	Injuries
Fuel/propulsion system	13	26	0	0
Steering	6	12	0	0
Electrical system	5	10	0	0
Suspension	5	10	1	0
Engine and engine cooling	5	10	0	0
Power train	4	8	0	0
Air bags	3	6	1	1
Engine	3	6	0	0
Seat belts	3	6	1	1
Tires	3	6	1	1
Service brakes	3	6	0	0
Unknown or other	2	4	0	0
Wheels	2	4	1	0
Exterior lighting	2	4	0	0
Vehicle speed control	2	4	1	0

4 more components with fewer complaints not shown. An owner can tag several components, so percentages add up to more than 100. Complaints are unverified owner reports, de-duplicated by NHTSA ODI number.

Latest reports

Unknown or other
“Both of the key fobs I have are broken in that the key won't lock straight out or stay folded into the fob.”
Filed 01/01/2023 · ODI 11499690
Electrical system
“On 11/17/2020 was driving to pick up decal for my car and I got a message that read a check airbags I didn't have any reading on my gages turn signal for right turn stay lit up not brinking just on , when I stopped and…”
Filed 11/18/2020 · ODI 11375302
Fuel/propulsion system
“After noticing a very acute smell of gas I took the vehicle in for inspection. The mechanic advise that I had a fuel leak in my 2004 volvo s 80 .”
Filed 05/25/2020 · ODI 11325903

Other Volvo S80 model years

All years: 2016 · 2015 · 2013 · 2012 · 2011 · 2010 · 2009 · 2008 · 2007 · 2006 · 2005 · 2004 · 2003 · 2002 · 2001 · 2000

Other Volvo models

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2004 Volvo S80 recall questions

How many recalls does the 2004 Volvo S80 have?

NHTSA lists 5 safety recall campaigns for the 2004 Volvo S80. The most recent, 21V766000 (reported September 30, 2021), concerns air bags. Not every vehicle is covered by every campaign; check a specific car by VIN.

What is the most common complaint about the 2004 Volvo S80?

Fuel/propulsion system is the most-reported component, named in 13 complaints out of 50 filed with NHTSA (26%). Across all complaints, owners reported 4 crashs and 0 fires. Complaints are unverified owner reports.

How do I check if a recall is open on my 2004 Volvo S80?

Enter the 17-character VIN at nhtsa.gov/recalls or the Volvo recall lookup. That shows campaigns still unrepaired on that exact car. Safety recall repairs are free at a franchised Volvo dealer.

Check a specific Volvo by VIN

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Need the factory options too? See the Volvo build sheet & window sticker guide.

Recall summary by component5

Safety recalls5

Air bags: frontal driver side

Equipment: electrical navigational system(global positioning system)

Fuel system, gasoline: delivery fuel pump

Service brakes, hydraulic: foundation components master cylinder

Steering: linkages