Representative model. Photo: Elise240SX, Wikimedia Commons, CC BY-SA 4.0

Recalls & complaints · NHTSA data

2004 Volvo S60 recalls

Every recall campaign and owner complaint NHTSA has on file for the 2004 model year. Not every vehicle is affected by every campaign: check a specific car by VIN below.

Recall campaigns: 6
Park-it warnings: 0
Complaints: 198
Latest campaign: Sep 30, 2021

Recall summary by component6

NHTSA Recalls API · cached ≤24 h

Component	Campaigns	Latest	Campaign IDs
Air bags	1	Sep 30, 2021	21V766000
Equipment	1	Nov 8, 2010	10V566000
Fuel system, gasoline	1	Dec 18, 2009	09V483000
Engine and engine cooling	1	Jun 5, 2007	07V226000
Service brakes, hydraulic	1	Mar 29, 2007	07E023000
Steering	1	Jan 16, 2004	04V029000

Safety recalls6

NHTSA Recalls API · cached ≤24 h

0Park-it warnings

0Fixable over the air

Sep 30, 2021Latest campaign


Sep 30, 202121V766000	Air bags: frontal driver side An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death. DetailsHide details for campaign 21V766000 What's wrong Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling. Risk An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death. Remedy Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125. Campaign NHTSA 21V766000 · Sep 30, 2021
Nov 8, 201010V566000	Equipment: electrical navigational system(global positioning system) AN OVERHEATED BATTERY COULD LEAD TO A FIRE. DetailsHide details for campaign 10V566000 What's wrong VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT. Risk AN OVERHEATED BATTERY COULD LEAD TO A FIRE. Remedy VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL. Campaign NHTSA 10V566000 · Nov 8, 2010
Dec 18, 200909V483000	Fuel system, gasoline: delivery fuel pump IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE. DetailsHide details for campaign 09V483000 What's wrong VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE. Risk IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE. Remedy DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552. Campaign NHTSA 09V483000 · Dec 18, 2009
Jun 5, 200707V226000	Engine and engine cooling MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. DetailsHide details for campaign 07V226000 What's wrong ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS. Risk MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH. Remedy DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552. Campaign NHTSA 07V226000 · Jun 5, 2007
Mar 29, 200707E023000	Service brakes, hydraulic: foundation components master cylinder LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH. DetailsHide details for campaign 07E023000 What's wrong CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID. Risk LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH. Remedy CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780. Campaign NHTSA 07E023000 · Mar 29, 2007
Jan 16, 200404V029000	Steering: linkages THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH. DetailsHide details for campaign 04V029000 What's wrong ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY. Risk THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH. Remedy DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552. Campaign NHTSA 04V029000 · Jan 16, 2004

To see whether a recall is still open on your car, enter the VIN at nhtsa.gov/recalls or the Volvo recall lookup. Recall repairs are free at a franchised dealer (federal law; see limits).

Buying a used 2004 Volvo S60? Recalls cover the model; a history report checks one car's title, odometer and accident records. VinAudit history report → Sponsored · disclosure

Owner complaints by component198

NHTSA Complaints API · cached ≤24 h

198Complaints filed

12Involving a crash

12Involving a fire

8Injuries reported

Component	Complaints	%	Crashes	Fires	Injuries
Engine and engine cooling	63	32	3	0	1
Fuel system	37	19	1	0	1
Gasoline	30	15	1	0	1
Engine	22	11	0	1	0
Electrical system	21	11	0	4	0
Fuel/propulsion system	18	9	0	0	0
Seats	12	6	0	9	1
Power train	12	6	1	0	1
Vehicle speed control	11	6	3	0	0
Air bags	9	5	6	0	5
Steering	9	5	0	0	0
Tires	9	5	0	0	0
Service brakes	8	4	4	0	2
Exterior lighting	7	4	0	0	0
Other	7	4	0	0	0

12 more components with fewer complaints not shown. An owner can tag several components, so percentages add up to more than 100. Complaints are unverified owner reports, de-duplicated by NHTSA ODI number.

Latest reports

Electrical system
“2004 VOLVO S60 PURCHASED THE CAR USED IN SEPT 04. On 7/8/24 STRANDED AT 7-11 CAR WOULDN'T START.”
Filed 07/08/2024 · ODI 11600289
Fuel/propulsion system
“Starting Sunday November 27 my car started dripping gasoline on the floor, on the driver side near the rear wheel. Immediately I took it to Volvo dealer Wynne in Hampton, VA.”
Filed 11/30/2022 · ODI 11495569
Electrical system
“The contact owns a 2004 Volvo S60. The contact stated that while operating the vehicle, the instrument panel would not illuminate or operate.”
Filed 11/22/2021 · ODI 11441285

Other Volvo S60 model years

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2004 Volvo S60 recall questions

How many recalls does the 2004 Volvo S60 have?

NHTSA lists 6 safety recall campaigns for the 2004 Volvo S60. The most recent, 21V766000 (reported September 30, 2021), concerns air bags. Not every vehicle is covered by every campaign; check a specific car by VIN.

What is the most common complaint about the 2004 Volvo S60?

Engine and engine cooling is the most-reported component, named in 63 complaints out of 198 filed with NHTSA (32%). Across all complaints, owners reported 12 crashs and 12 fires. Complaints are unverified owner reports.

How do I check if a recall is open on my 2004 Volvo S60?

Enter the 17-character VIN at nhtsa.gov/recalls or the Volvo recall lookup. That shows campaigns still unrepaired on that exact car. Safety recall repairs are free at a franchised Volvo dealer.

Check a specific Volvo by VIN

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Recall summary by component6

Safety recalls6

Air bags: frontal driver side

Equipment: electrical navigational system(global positioning system)

Fuel system, gasoline: delivery fuel pump

Engine and engine cooling

Service brakes, hydraulic: foundation components master cylinder

Steering: linkages