Volvo XC90, representative photo
Representative model. Photo: Vauxford, Wikimedia Commons, CC BY-SA 4.0

Recalls & complaints · NHTSA data

2020 Volvo XC90 recalls

Every recall campaign and owner complaint NHTSA has on file for the 2020 model year. Not every vehicle is affected by every campaign: check a specific car by VIN below.

Recall campaigns
9
Park-it warnings
0
Complaints
34
Latest campaign
Jun 12, 2025

Recall summary by component9

NHTSA Recalls API · cached ≤24 h
ComponentCampaignsLatestCampaign IDs
Service brakes, hydraulic3Jun 12, 2025
Electrical system3Mar 24, 2025
Seat belts1Dec 7, 2023
Steering1Jan 5, 2023
Forward collision avoidance1Mar 12, 2020

Safety recalls9

NHTSA Recalls API · cached ≤24 h
0Park-it warnings
0Fixable over the air
Jun 12, 2025Latest campaign
Jun 12, 202525V392000

Service brakes, hydraulic: power assist electric

A loss of brake function increases the risk of a crash.

DetailsHide details for campaign 25V392000
What's wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90 PHEV vehicles. In certain driving scenarios while coasting down a hill and using "B" mode or "One Pedal Drive," the vehicle may lose brake function.
Risk
A loss of brake function increases the risk of a crash.
Remedy
Owners are advised not to use "B" Mode (for plug-in hybrid vehicles) or "One Pedal Drive" (for pure electric vehicles) until the repair has been completed. The brake module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed July 15, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10329.
Filed under
Xc90phev
Campaign
NHTSA 25V392000 · Jun 12, 2025
Mar 24, 202525V179000

Electrical system: software

A short circuit in a high-voltage battery increases the risk of a fire.

DetailsHide details for campaign 25V179000
What's wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Risk
A short circuit in a high-voltage battery increases the risk of a fire.
Remedy
Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.
Filed under
Xc90
Campaign
NHTSA 25V179000 · Mar 24, 2025
Oct 23, 202424V788000

Service brakes, hydraulic: pedals and linkages

A loose brake pedal can result in a loss of braking function, increasing the risk of a crash.

DetailsHide details for campaign 24V788000
What's wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020 S60, V60, S90I, XC60 and XC90 hybrid vehicles. The pushrod screw joint, connecting to the brake pedal to the hydraulic brake unit, may be loose.
Risk
A loose brake pedal can result in a loss of braking function, increasing the risk of a crash.
Remedy
Dealers will tighten the brake pedal pushrod screw joint, free of charge. Owner notification letters were mailed December 17, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10289.
Filed under
Xc90phev
Campaign
NHTSA 24V788000 · Oct 23, 2024
Dec 7, 202323V827000

Seat belts: critical fasteners

An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

DetailsHide details for campaign 23V827000
What's wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.
Risk
An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.
Remedy
Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.
Filed under
Xc90
Campaign
NHTSA 23V827000 · Dec 7, 2023
Jan 5, 202323V001000

Steering

A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

DetailsHide details for campaign 23V001000
What's wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
Risk
A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.
Remedy
Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
Filed under
Xc90
Campaign
NHTSA 23V001000 · Jan 5, 2023
Sep 15, 202121V716000

Service brakes, hydraulic: antilock/traction control/electronic limited slip

Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC),…

DetailsHide details for campaign 21V716000
What's wrong
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.
Risk
Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.
Remedy
Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.
Filed under
Xc90
Campaign
NHTSA 21V716000 · Sep 15, 2021

Merged from NHTSA model names: Xc90phev, Xc90. Not every vehicle of a model year is affected by every campaign.

To see whether a recall is still open on your car, enter the VIN at nhtsa.gov/recalls or the Volvo recall lookup. Recall repairs are free at a franchised dealer (federal law; see limits).

Owner complaints by component34

NHTSA Complaints API · cached ≤24 h
34Complaints filed
2Involving a crash
2Involving a fire
0Injuries reported
ComponentShareComplaints%CrashesFiresInjuries
Electrical system1132000
Unknown or other721020
Engine721020
Vehicle speed control412100
Service brakes412100
Power train39000
Fuel/propulsion system39010
Structure39000
Air bags26000
Wheels26000
Latches/locks/linkages26000
Visibility/wiper13000
Back over prevention13000
Equipment13000
Steering13000

2 more components with fewer complaints not shown. An owner can tag several components, so percentages add up to more than 100. Complaints are unverified owner reports, de-duplicated by NHTSA ODI number, merged from NHTSA model names XC90 T5, XC90 T6, XC90 T8.

Latest reports

  • Electrical system

    “My 2020 Volvo XC90 plug-in hybrid is covered by Recall 25V-179 (Volvo R10312) for high-voltage battery cell modules that may short circuit and catch fire when fully charged and parked.”

    Filed 10/14/2026 · ODI 11771252
  • Electrical system

    “My 2020 Volvo XC90 T8 plug-in hybrid is subject to Volvo safety recall R10312 (NHTSA 25V-179) for a potential internal short circuit in the LG high-voltage battery module that can cause a thermal event and fire.”

    Filed 10/09/2026 · ODI 11770220
  • Electrical system

    “2020 Volvo XC90 suffered a sudden catastrophic engine blowout, blinding exhaust smoke, and dropped to a 10 mph limp mode on the highway with zero prior dashboard warning lights or oil alerts.”

    Filed 09/18/2026 · ODI 11765393

Other Volvo XC90 model years

Other Volvo models

2020 Volvo XC90 recall questions

How many recalls does the 2020 Volvo XC90 have?

NHTSA lists 9 safety recall campaigns for the 2020 Volvo XC90. The most recent, 25V392000 (reported June 12, 2025), concerns service brakes, hydraulic. Not every vehicle is covered by every campaign; check a specific car by VIN.

What are the 2020 Volvo XC90 recalls for?

The largest group is service brakes, hydraulic, with 3 campaigns. Others: electrical system (3), seat belts (1), steering (1). Each campaign below lists the defect, the risk and the free remedy.

What is the most common complaint about the 2020 Volvo XC90?

Electrical system is the most-reported component, named in 11 complaints out of 34 filed with NHTSA (32%). Across all complaints, owners reported 2 crashs and 2 fires. Complaints are unverified owner reports.

How do I check if a recall is open on my 2020 Volvo XC90?

Enter the 17-character VIN at nhtsa.gov/recalls or the Volvo recall lookup. That shows campaigns still unrepaired on that exact car. Safety recall repairs are free at a franchised Volvo dealer.

Check a specific Volvo by VIN

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